Storage battery container



H. D. GEYER VSTORAGE BATTERY CONTAINER Filed Jan. 29, 1952 2 Sheets-Sheet l Dec. 17, 1935. D G'EYER 2,024,637 l STORAGE BATTERY CONTAINER Filed Jan. 29, 1952 2 sheets-Sheet z HHHVEY D E'EYEF? r ?atented Dec. 17, 1935A PATENT oFFlcE STORAGE BATTERY CONTADVER' Harvey D. Geyer, Dayton, Ohio, assignor, by

mesne assignments, to General Motors Corporation, Detroit, Mich., a corporation of Dela- Wale Application January 29, 1932, Serial No. 589,616

Claims. (01.136-166) This invention relates to storage battery containers, particularly to containers for such storage batteries as are adapted for use in present day automobiles.

Such present day storage battery cases in general use are made as a one-piece molded container eitherv of a hard rubber composition, which is expensive, or of a iibrous bituminous compound which is much less expensive than hard rubber but which has a number of defects.

The fibrous bituminous case after a period of use often develops an acid leak due to the battery acid slowly working into the bituminous compound and causing the fibrous material therein to swell or expand. 'I'his swelling often develops a small crevice in the cell Wall which of course permits the acid to enter further into the cell Wall and attack deeper-lying fibrous material. It is thus seen that the' action of Athe battery acid will be progressive and in time, in many instances, will cause an acid leak to develop either through the partition wall or through the outside walls of the container. Bituminous compound containers'are also susceptiblev of cracking under a blow such as may be caused by a stone being thrown up by the auto wheelsvand striking the battery. Any incipient crack caused by such a blow will sooner or later develop into a leak due to the progressive action of the acid on the bituminous compound as above described. Also incipient cracks are often developed in the partitions between the cells due to high pressure thereagainst caused by a buckling of the battery plates. The above described progressive action of the acid will then cause an acid leak through the partition wall suflicient tov provide electrical connection between the electrolyte in the two adjacent cells. The two cells will then be short-circuited through the leak connection if these cells are connected in series through external connections as customary. Hence it is.

obvious that even a very small leak through the cell partition Walls will have a very harmful eiiect upon the battery.

Also molded one-piece -battery cases must have quite thick walls. and hence quite heavy weight in order to withstand the. attacks thereupon as l scribed defects of present day battery cases.

compartments into which molded soft fiexible rubber cell jars are snugly viitted so as to be properly reinforced and supported by the exterior sheet metal walls. The relatively light and rigid sheet metal outer case provides the 5 desired strength and resistance to sharp blows thereupon and any rough handling to whichit may be submitted, and the flexible rubber cell jars provide permanent leak-proof containers for the acid and battery elements. There is no possibility of the partitions between the lcells giving away due to high pressure on one side of a partition caused by a buckling of the battery plates in one cell because even though said high pressure may cause a deflection of the metal partition the flexible rubber Wall of the cell jar `will yield and follow the deected partition without endangering rupture thereof.v Obviously such possible bulging of the partition cannot cause the cell jar to leak or establish acid communication between two adjacent cells.

Another feature of this invention is the snug fitting of the separate hard composition cell covers within the upper portions of the yieldable rubber cell jars. Since the cell jars are of soft resilient rubber these hard molded cell covers I are easily fitted very snugly therein to provide neat closed joints around said covers which will prevent the acid splashing through these joints during handling of the filled battery prior to the application of the cover sealing compound, and will also prevent any of the molten sealing com-` pound owing through these joints into the cell during application of the sealing compound.

Another feature of the invention is the termination of the top edges of the rubber cell jars and the metal partitions below the top. edges of the outer walls of the metal container and the complete covering of these top edges with the cover sealing compound. Thus all possibility of 4 acid entering betweenthe rubber cells and the metal walls adjacent thereto is avoided and the sheet metal thus protected from attack by any acid spilled upon the top ofthe battery. The pressed metal container is preferably made from sheet steel due to its cheapness and relative lightness, strength, and rigidity compared,l to lead or other metal which would not be so easily corroded by the battery acid.

Another feature of the invention is the deeply corrugated bottom of thegouter metal container which conforms with and supports the corresponding corrugations in the soft rubber cell jars which provide battery plate supports and sediment spaces of substantial size at the jar bottoms. With this construction the cell jars may be molded of soft exible rubber with corrugated bottom walls of substantially the same thickness as the side walls since the corrugations on the metal bottoms fully support and retain the soft rubber corrugations in place to properly support the weight of the battery plates.

Another feature is the structure of the outer metal container whereby it may be made at low cost. 'I'he two side Walls and the corrugated'bottom Wall are made in one piece and the two end walls are separate stampings fixed thereto by welding or lock-seam, while the transverse partitions are also separate pieces of sheet metal fixed to the container sides by welding or by integral lugs thereon projecting through holes in the side walls.

Further objects and advantages of the present invention will be apparent from the following description, reference being had to the ac- -companying drawings, wherein a preferred-embodiment of one form of the present invention is clearly shown.

In the drawings:

Fig. 1 is a plan view of a battery having a case made according to this invention. VThe sealing compound for sealing the cell covers in place is omitted on the left side of the figure.

Fig. 2 is a vertical section on line 2--2 of Fig. 1, the section through the central cellv being taken'through the apex of one of the bottom corrugations.

Fig. 3 is a transverse section online 3-3 of Fig. 1, the left half thereof showing the metal partition in elevation contacting with the tops of the corrugations on the bottom of the metal case.

Fig. 4 is a detail sectional view on an enlarged scale taken on line 4 4 of Fig. 3, showing how the metal partitions may be secured to the side walls.

Fig. 5 is an elevation of Fig. 4 looking in the I direction of arrow 5.

Similar reference characters refer to similar parts throughout the several views.

Reference numeral I0 designates the outer metal case as a whole. This case I0 is preferably formed of pressed sheet steel, the two side walls II and the bottom I2 being an integral stamping. The metal bottom I2 is provided with a series of quite deep open-end corrugations I3 which extend the full length of the case I0, as shown in Fig. 2, thereby providing quite a simple stamping from a manufacturing viewpoint since the sheet metal does not have to be drawn to form the deep corrugations I3 but is merely folded in suitable stamping dies to form these corrugations I3. The two end walls I5 are separate sheet metal stampings having suitable marginal flanges I6 overlapping the side walls II (see Fig. 1) and a bottom flange I1' overlapping the bottom wall I2. End walls I5 are preferably cut out at the bottom substantially conforming to the corrugations I3 in bottom wall I2 (see Fig. 3). The open bottom grooves I8 formed by corrugations I3 thus extend entirely across the bottom of case I0 and provide a very convenient means for supporting the battery upon the wedge-shaped supports I9. When the battery is set down upon the wedge supports I9 and then clamped down in the usual manner it is impossible for it to be jostled out of position. The anges I6 and I1 may be welded to the walls II and I2 respectively, or they may deposit chambers.

be otherwise suitably xed thereto such as by a lock seam.

The transverse metal partitions 20 may terminate at the tops of the metal corrugations I3 (see Figs. 2 and 3) thus dividing the case I0 5 into cell compartments which however intercommunicate below partitions 20 in the spaces between corrugations I3. Such termination of partitions 20 does not prevent the proper support of the soft rubber cell ljars 25, as will be 10 described below, and obviously materially simplifies the structure and reduces the cost of manufacture of the metal case I0. Partitions 20 are suitably iixed to the metal side walls II and alsoserve as reinforcing bridges for the metal 15 case III. As shown in the drawings, partitions 20 have integral lugs 2| projectingthrough corresponding holes in walls II and are then bent or clinched over on the outside as clearly shown in Figs. 4 and 5. 20

The separate cell jars 25 are molded of high grade soft flexible rubber and fit snugly within the cell compartments so thatthe metal partitions 2|] and the lmetal walls `of case I0 lie in close contact with the flexible rubber walls and 25 so reinforce and support same against outward distortion. The bottoms 21 of these jars 25 are molded with soft rubber corrugations v26 which conform with and seat snugly upon the metal corrugations I3 and are fully reinforced and 30 supported thereby, so that the weight of the battery plates (not shown) which rest upon the apexes of corrugations 26 will be properly supported. 'I'he open spaces 28 in between the corrugations 26 in the jars 25 serve as sediment 35 It .is thus seen that the soft rubber jars 25 are simply molded in one piece, having all walls thereof of substantial uniform thickness, and .that they require no separate hard rubber or other battery plate support mem- 40 bers at the bottoms thereof 'to form the necessary sediment deposit chambers.

The molded hard rubber cell covers 30 have a slightly beveled marginal flange 3l (see Fig. 2) which permits these covers 30 'to be pressed 45 snugly within the tops of the yielding rubber jars 25 after `the battery plates have been pressed into the cell jars. 'I'his provides a very snug neat fit between the cover and jar and not only aids in sealing the acid within the jar 50 but also prevents possibility of the cover sealing compound 32, which is ordinarily applied inA molten condition, from leaking down past the cover into the .cell whilein molten state.

Another feature of the invention is the use of 55 the cover sealing compound 32 to completely seal the joints between the rubber walls of jars `25 and the metal walls in contact therewith and protected against acid corrosion (see Fig. 2).

Preferably the outer metal walls II and I5 are provided with lateral flanges 50 and 5I respec- 'I0 tively on their upper edges which stiffen these walls and also protect these metal walls from acid attackv to a large extent by permitting their' upper edges to be substantially covered with the sealing compound 32, as shown in Figs. 2 and 3. 'Il

against acid corrosion.

'l'he end anges tl are preferably mi l wide and also serve as handles for the battery; and may be further stidened by the small depending ribs 52 pressed in the sheet metal. The sealing compound tl covers the entire upper portion of the battery except the cell covers 3@ and so provides a neat appearing upper surlace (see right side oi' Fig. l). The sheet steel case it is iully protected against acid attach on its interior surfaces as hereinabove described, and its exterior surfaces may be easily coated with an acid prooi' enamel to protect same from the small amount of acid which may possibly -be spilled or splashed upon the exterior walls in handling the battery. Of if desired the exterior metal walls may be coated with a thin lead coating which will serve the saine purpose.

It is thus seen that this invention provides a relatively light strong rigid pressed sheet metal outer case, which may be suitably made oi sheet steel since the metal is substantially protected Pressed steel battery cases have never heretofore been thought practical for automobile batteries due to the fact that in all prior designs the steel case has been susceptible to attack by the battery acidv and 'consequent rapid corrosion thereof. rubber cell jars 25 of course will resist -acid attack indennitely and are fully protected against mechanical injury by the sheet steel case i0.

While the form oi embodiment of the present invention as herein disclosed, constitutes a preierred form, it is to be understood that other forms might be adopted, all coming within the scope of the claims which follow.

What is claimed is as follows:

l. A storage battery box having a plurality of cells comprising: a pressed sheet install outer container having two opposite side walls and its bottom wall formed integral, said bottom wall having integral deep corrugations therein and extending the length of said container and serving as plate supports for all the separate cells, separate sheet metal end walls and transverse partitions i'zed in place in said container and thus forming a plurality of cell compartments, and a molded exible rubber cell jar inserted snugly within each compartment, the ilexible rubber bottoms of said jars being molded with corrugations approximately conforming to said metal corrugations and adapted to be exed to fit ac= curately upon said metal corrugations by the weight of the electrolyte.

2. A storage battery box having a plurality of cells comprising: a pressed sheet metal outer -container having two opposite side walls and its bottom wall formed integral and two separate metal end walls, said bottom wall having continuous corrugatlons therein and extending the length oi said container and serving as plate The .softl supports for all the separate cells, metal par titions xed in place in amd container and servingl both as stiening bridges and dividing the container into cell compartments, and a molded exible rubber cell jar inserted snugly within 5 each compartment, the eible rubber bottom walls of said jars being molded to approximately conform to said bottom -corrugations and being sumciently flexible to be accurately seated thereupon by exing of the rubber corrugations.

3. A storage battery box having a plurality ci cells, comprising: a pressed sheet metal outer container having a sheet metal bottom wall, side walls, end walls, and sheet metal partition walls forming a plurality of separate cell compartments, said sheet kmetal bottom wall having integral `deep corrugations therein and extending the length of said container and serving as plate supports for all the separate cells, and a separate molded emble rubber cell jar inserted snugly within each cell compartment, the nexible rubber bottoms oi said jars being molded with corrugations approximately conforming to said metal corrugations and being easily ened to t accurately upon said-metal corrugations by thewelght of the electrolyte.

d. A storage battery box comprising: a pressed sheet metal outer container of rectangular plan form having its two opposed long side walls and its bottom wall bent up from a single piece of sheet metal, and two separate metal end walls, said bottom wall having relatively deep corrugations pressed therein and providing sediment spaces between said corrugations, and a separate molded flexible rubber cell jar inserted snugly within said metal container, said nexible rubber jar having approximately corrponding nexible corrugations molded therein which are easily distortable and iit snugly upon said metal corrugations and be thereby supported over the lull bottom area thereof.

5. A storage battery box having a plurality ol cells comprising: a sheet metal outer container oi' rectangular plan form having its two opposed long side walls and its bottom wall bent up from .i5 a single piece of sheet metal, two separate sheet metal end walls attached to the otherwise open ends of said one-piece structure, separate trans verse sheet metal partitions individually attached in place so as to divide said container into a plurality of cell compartments, a separate molded flexible rubber cell jar -inserted snugly into each oi' said compartments,1 said ilexible rubber cell jars being readily distorted by the weight of the electrolyte contained therein ,55 so as to be. accurately seated upon the supporting sheet metal structure, and individual cell covers for said rubber cell jars. 

